Abnormal Vibrations of a Regeneration Tower in Amine Gas Treatment Unit and Applicable Recommendation to Reduce it

پذیرفته شده برای ارائه شفاهی ، صفحه 1-11 (11) XML اصل مقاله (342.94 K)
کد مقاله : 1017-ISAV2023 (R1)
نویسندگان
1Assistant Professor, Mechanical Engineering Department, Sharif University of Technology, 1458889694, Tehran, Iran
2Professor, Mechanical Engineering Department, Sharif University of Technology, 1458889694, Tehran, Iran
3Assistant Professor, Mechanical Engineering Department, Faculty of Engineering, University of Zanjan, 4537138791, Zanjan, Iran
4Head of Research and Technology Department, South Pars Gas Complex (SPGC), Asalouyeh, 75391/311, Bushehr, Iran
5Process and Operation Unit, South Pars Gas Complex (SPGC), Asalouyeh, 75391/311, Bushehr, Iran
چکیده
The regeneration tower in the amine cycle of a gas treatment unit and its inlet pipe containing rich amine have visible abnormal vibrations. Excessive vibrations can lead to fatigue and then, economic losses with serious damages and injuries. Therefore, it is so important to find the root cause of the vibrations and fix it. This article focuses on identifying the cause of the vibrations of the regeneration tower and provides a practical solution to prevent possible failures. In this regard, all documentations including technical information, maintenance records, and operating conditions are examined. Then, the vibration data are collected in different locations on the tower and its pipe, assessed based on the relevant standards and guidelines, and compared with vibrational behavior of a similar refinery unit. Furthermore, the impact hammer modal testing technique is implemented to find the natural frequencies of the regeneration tower. The root cause of vibrations is identified as the fluid-structure interaction and resonance using the fishbone diagram. The vibrations of two refinery units are detected the same with a difference of less than 15%. The design of two viscoelastic dampers at two high-amplitude locations is proposed as a practical strategy to reduce vibrations.
کلیدواژه ها
موضوعات
 
Title
Abnormal Vibrations of a Regeneration Tower in Amine Gas Treatment Unit and Applicable Recommendation to Reduce it
Authors
Abstract
The regeneration tower in the amine cycle of a gas treatment unit and its inlet pipe containing rich amine have visible abnormal vibrations. Excessive vibrations can lead to fatigue and then, economic losses with serious damages and injuries. Therefore, it is so important to find the root cause of the vibrations and fix it. This article focuses on identifying the cause of the vibrations of the regeneration tower and provides a practical solution to prevent possible failures. In this regard, all documentations including technical information, maintenance records, and operating conditions are examined. Then, the vibration data are collected in different locations on the tower and its pipe, assessed based on the relevant standards and guidelines, and compared with vibrational behavior of a similar refinery unit. Furthermore, the impact hammer modal testing technique is implemented to find the natural frequencies of the regeneration tower. The root cause of vibrations is identified as the fluid-structure interaction and resonance using the fishbone diagram. The vibrations of two refinery units are detected the same with a difference of less than 15%. The design of two viscoelastic dampers at two high-amplitude locations is proposed as a practical strategy to reduce vibrations.
Keywords
Vibrations Analysis, Resonance, Flow-Induced Vibrations, Amine Cycle
مراجع
آشنایی با اصول فرآورش گاز با آمین. آموزش فنی و تخصصی شرکت ملی گاز ایران، آموزش و تجهیز نیروی انسانی، آموزش فنی و تخصصی،
.1388

2. S.G. Haile, E. Woschke, G.S. Tibba and V. Pandey,"Internal two-phase flow induced vibrations: A review", Cogent
Engineering
9(1), p.2083472 (2022).
3. H. Locharla, I. Al Awadhi, S. Narayana, A. Al Ahmad and R. and Miranda, "Flow induced vibration in multi phase
piping systems-successful mitigation",
In Abu Dhabi International Petroleum Exhibition & Conference (2017).
4. J.Y. Park and M. Chae, "Vibration design of amine regenerator tower and its piping system", In Pressure Vessels
and Piping Conference
American Society of Mechanical Engineers (ASME), San Antonio, Texas, USA (2019).
5. Fisher. Fisher™ Whisper Trim™ III Cages, EMERSON Processing Management (2017).
6. G. Antaki and V.C., "Assessment and resolution of piping vibration", API (2022).
7. ISO 4866:2010__Mechanical vibration and shock — Vibration of fixed structures — Guidelines for the measurement of vibrations and evaluation of their effects on structures.
8. R. Azizian and P. Torrado, "A practical approach to mitigate the excessive vibration of a piping system subjected to
flow-induced excitation,
In Pressure Vessels and Piping Conference 50404, American Society of Mechanical Engineers (ASME), p. V004T04A014 (2016).
9. R. Riddell, Practical Root Cause Failure Analysis: Key Elements, Case Studies, and Common Equipment Failures.
CRC Press, 2022.
10. S. Bosen, "Causes of amine plant corrosion-design considerations", In NACE CORROSION, Orlando, Florida
(2000).
11. S. Rennie, "Corrosion and materials selection for amine service", In Materials Forum 30(3), p. 126-130 (2006).
12. R. API, "Avoiding environmental cracking in amine units", American Petroleum Institute, Washington, DC (2008).
13. M. Giraudeau, N.W. Mureithi and M.J. Pettigrew, "Two-phase flow-induced forces on piping in vertical upward
flow: excitation mechanisms and correlation models",
Journal of Pressure Vessel Technology 135(3), p.030907
(2013)
14. Vibration Control of Piping Systems, GERB Vibration Control Systems, Germany.
https://www.gerb.com/viscodampers/. seen at 7/12/2023